Holiday detection

After a coating is applied on the steel pipe surface, the coating can be tested for pinholes by means of a holiday detection unit (porosity tester). A holiday detection unit is a non destructive test which uses high DC voltage for the detection of pinholes.

Solution:

Selmers provides several solutions for in-plant holiday inspection, such as in-line in a wheel or diabolic roller conveyor system, off-line in a dedicated holiday inspection station or with a holiday detection brush mounted on a lance for internal pipe coating holiday inspection.

Key Features:

  • Adjustable DC voltage for inspection of a wide range of coating thicknesses
  • In compliance with many pipe-coating standards.
  • Inspects 100% of the pipe surface
  • Can be used for inspection of humid pipe surfaces, so can be installed at the end of a quench section
  • Self calibrating

Benefits:

  • Can be used for a wide range of coating systems, such as 3LPE, 3LPP, Single and dual layer FBE and internal anti-corrosion coatings.
  • Versatile Pipe Compatibility: Accommodates a wide range of pipe diameters and lengths, increasing operational flexibility.
  • Seamless Integration: Designed to work harmoniously with other Selmers internal pipe coating plant equipment, enhancing overall plant efficiency.
  • Low Maintenance Requirements: Robust construction and reliable components reduce downtime and maintenance costs.
  • User-Friendly Operation: Intuitive controls and monitoring systems allow for easy operation and adjustment.

How It Works:

A holiday detection unit uses a high DC voltage device equipped with a brush which is in direct contact with the coated surface. Once a pinhole is detected, visible and audible alarm signals appear and the approx. spot is marked with a paint gun for later treatability and repair.

The Full Scope:

Selmers provides a comprehensive range of additional equipment that complements the Holiday detection System:

  • Conveyor systems: For in-line holiday inspection. Can be a wheel (helix) conveyor or a diabolic (endo) roller conveyor.
  • Pipe rotation units: For off-line inspection. In this case the inspection brush will move over the pipe length by means of an overhead frame and trolly.
  • Lance system: For internal holiday inspection pipe is rotated on pipe rotation units and the lance equipped with a holiday detection brush will travel trough the pipe.

Product Range:

Suitable for a wide range of coating thicknesses, coating materials and pipe dimensions.

* specifications upon request

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Innovate better together!

At Selmers, we specialize in advanced industrial machinery and automation for coating and handling pipes and tubes. With over 50 years of experience, we have grown into a trustworthy supplier of numerous automated solutions. Collaboration is key to creating real magic. Interested in optimizing performance and reducing risks?

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