Introduction:
Pressure Rollers ensure the uniform application and optimal adhesion of extruded coating materials onto pipes in external 3LPE/PP pipe coating plants. These rollers are specifically designed to apply consistent pressure on the coating, resulting in a smooth, even layer that adheres tightly to the pipe’s surface.
Solution:
The use of Pressure Rollers in the coating plant increases quality and efficiency. By integrating these rollers into the coating line, the system achieves a satisfactory bond and coating finish, enhances the protective properties of the coating and ensures its longevity and performance.
Key Features:
- Enhanced Adhesion: Improves the bonding of the coating to the pipe, crucial for the durability of the protective layer.
- Consistent Pressure Application: Ensures even bond of coating materials across the full pipe’s surface.
- Air Bubble Elimination: Remove air pockets that may form during the coating process, preventing potential weak spots in the coating.
- Weld-seam Coating Thickness Control (add-on): Helps to achieve the required coating thickness, adhering to project specifications and standards.
- Exact Positioning: Cylinders on the frame enable precise adjustment of the roller position for optimal application.
Advantages:
- Quality Assurance: Ensures the required coating application standards are met, adhering to strict industry standards.
- Operational Efficiency: Ensures fast production times and little required rework.
- Versatility: Adaptable to various coating materials and pipe sizes, making them suitable for a wide range of applications within the coating plant.
- Durability: Makes sure the coating on the pipes have the required protective qualities, ensuring long-term performance and corrosion resistance.
- Durability: Highly durable roller, suitable to operate in high temperatures and pressures.
- Quickly Changeable: Easy exchangeable rollers for easy maintenance and minimal downtime.
How It Works:
The pressure rollers make sure the adhesive and coating is applied correctly to the pipe. The pressure rollers are installed in the extrusion area of the coating conveyor. Immediately after the extruder layer has joined the pipe surface, the roller receives presses it on the pipe.
The Full Scope:
Pressure Rollers are necessary for correct coating application in External 3LPE/PP (5LPP) processes. They work together with other plant components to ensure that each pipe exits the line with a coating that meets bonding requirements.
More information?
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